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          Intuitive Vision SystemCV-3000 series

          CV-3001P

          Digital Image Sensor/Controller

          [Discontinued model]

          This model has been discontinued.

          To contact us:

          SPECIFICATIONS

          Select Language

          Model

          CV-3001P

          No. of pixels

          512 (H) x 480 (V),
          approx. 240,000 pixels

          Camera input

          Two colour/monochrome cameras
          (CV-035C/S035C/035M/S035M can be
          connected. Mixed connection is
          possible.)

          No. of registered programs

          Maximum 1000 programs each in the system and memory card
          (depending on the memory capacity and program data), externally selectable.

          Number of screens that can be registered

          Maximum 1000 screen for each program (depending on the capacity of the
          internal memory and memory card)
          Compression save function.

          Internal memory capacity
          (Max. number of settings that can be registered, for reference)

          About 15 MB (550 settings)*1

          Window setting

          Measurement area

          128 windows/1 program

          Mask area

          4 mask windows/1 inspection window

          Colour extraction function (valid only when a colour camera is connected)

          Colour binary processing, colour shade processing, gray scale processing
          (colours can be numerically specified with HSB or RGB values.)

          Measurement
          tool

          Area measurement

          Shapes are rectangle, rotated rectangle, circle, oval, ring, arc, polygon (up to 12 sides),
          auto-adjusting rectangle, and auto-adjusting circle

          Position detection

          Pattern search

          • Multiple search possible
          • For both pattern area and search area, the shapes are rectangle, rotated rectangle, circle, oval, ring, arc, and polygon (up to 12 sides)
          • Pattern area can be masked (4 positions/1 area).

          V-search

          • Simultaneous classification search through up to 256 patterns possible
          • For both pattern area and search area, the shapes are rectangle, rotated rectangle, circle, oval, ring, arc, and polygon (up to 12 sides)
          • Pattern area can be masked (4 positions/1 area)

          ShapeTrax

          • Multiple search possible
          • For both pattern area and search area, the shapes are rectangle, rotated rectangle, circle, oval, ring, arc, and polygon (up to 12 sides)
          • Pattern area can be masked (4 positions/1 area).

          Edge position

          • Angles can be measured.
          • Shapes are rectangle, rotated rectangle, circle, oval, ring, arc, polygon (up to 12 sides), auto-adjusting rectangle, and auto-adjusting circle

          Trend edge position

          • Circle or straight line can be measured from the detection result.
          • Shapes are rectangle, rotated rectangle, ring and arc.

          Blob (Centre of gravity)

          Shapes are rectangle, rotated rectangle, circle, oval, ring, arc, polygon (up to 12 sides),
          auto-adjusting rectangle, and auto-adjusting circle

          Inspection mode

          Edge position

          Edge pitch

          Edge count

          Edge angle

          Shape is rectangle.

          Pair edge

          Shapes are rectangle, rotated rectangle, circle, oval, ring, arc, polygon (up to 12 sides),
          auto-adjusting rectangle, and auto-adjusting circle

          Trend edge width

          Shapes are rectangle, rotated rectangle, ring and arc.

          Blob (characteristic quantities)

          • Number of blobs, centre of gravity, main axis angle, area, feret diameter, perimeter, roundness.
          • Shapes are rectangle, rotated rectangle, circle, oval, ring, arc, polygon (up to 12 sides), auto-adjusting rectangle, and auto-adjusting circle

          Stain detection

          • Subtract stain detection by using subtract filter
          • Stain grouping function supporting multiple stain detection and position measurement.
          • Shapes are rectangle, rotated rectangle, circle, oval, ring, arc, polygon (up to 12 sides), auto-adjusting rectangle, and auto-adjusting circle

          Intensity inspection

          Shapes are rectangle, rotated rectangle, circle, oval, ring, arc, polygon (up to 12 sides),
          auto-adjusting rectangle, and auto-adjusting circle

          Colour (only when a Colour camera is connected)

          • RGB and HSV measurement supported
          • Shapes are rectangle, rotated rectangle, circle, oval, ring, arc, and polygon (up to 12 sides)

          Geometry

          • Calculation result can be reflected.
          • Shapes are point, line, and circle.

          OCR

          • Character recognition for max. 2 lines of 20 characters per line
          • Shape is rectangle

          Continuous capture function

          • 1 to 32-time multi-measurement (maximum, minimum and average values)
          • Error values can be excluded from the measurement result.

          Execution condition setting function

          Can set whether to execute the results (OK/NG) for other measurement and
          calculation windows in each measurement window.

          Image
          capturing
          setting
          function

          Processing area setting function

          The applicable 240,000 pixels (512 (H) x
          480 (V)) can be captured from 320,000
          pixels.

          Scan mode (valid only when a monochrome camera is connected)

          Progressive/interlace selectable

          Capture start/end line setting function

          Desired capture start/end line can be set within the image capture range.
          (Two lines are counted as one unit with the interlace method.)

          Correction
          functions

          Position adjustment

          Batch, individual (maximum 64 settings), X, Y, ±180° rotation.

          Camera gain adjustment

          Sensitivity adjustment, offset, and span adjustment
          (RGB batch/individual and span can be set for each of 16 brightness levels. RGB
          individual setting can be supported when colour camera is conencted.)

          White balance adjustment (valid only when a colour camera is connected)

          Manual setting using white paper

          Filter function

          Count

          The same type of filter can be used up to 9 times. 13 steps.
          (For binarization and subtract only : 1 step/window)

          Type

          Expand, shrink, average, median, edge sharpening, edge extract X, edge extract Y, Sobel, Prewitt,
          Roberts, Laplacian, binary, subtract, illumination adjustment, contrast conversion, image extraction

          Scaling function

          X and Y calibration setting for each camera. Conversion from measurement values
          and calculation values is supported.

          Calculation
          functions

          Numerical operation

          No. of settings

          128 calculations/1 program

          Arithmetic operation

          Sum (+), subtract (-), multiply (x), divide (÷)

          Arithmetic function

          Square, exponential, counting fractions as one, round-off fractions, maximum, minimum, average, average within range,
          square root, absolute value, remainder, distance, angle, sin, cos, tan, asin, acos, atan, π

          Comparative operator

          <, ==, Not

          Geometric calculation

          Distance between 2 points, angle of line segment, circle radius, circle centre,
          average angle, straight line, cross point, distance between a point and a straight line,
          straight line angle, angle between the two crossed lines, perpendicular line between
          a point to a line, perpendicular bisector , midpoint

          Coordinate conversion function.

          Coordinate system conversion, rotating matrix

          Type conversion function

          Coordinate constant conversion, constant coordinate conversion,
          angle unit conversion

          Logical operator

          AND, OR, NOT, XOR

          Sort function

          Maximum value index output, minimum value index output

          System function

          Number of measurement times, measurement time, year, month, day, time, minute, second

          Time axis operation function

          Previous measurement result acquisition operator

          Command memory

          128 command memories that can be rewritten from external devices
          or the remote control console during operation are installed.

          Support
          functions

          Statistics analysis

          No. of data

          Max. 20000 data (can be saved into a memory card in a batch)

          Statistical item

          Maximum, minimum, average value, deviation (3σ), total status OK/NG times

          Screen save (valid when monochrome
          and colour cameras are connected)

          The following number of screens can besaved in the systemís memory :
          • Maximum 511 images (when using amonochrome camera)
          • Maximum 169 images (when using acolour camera) (These are the maximum values withonly one camera connected, and[Condition] set to [All Images].)

          Programming aid functions

          Image Zoom

          Between 4% and 1600% during setting or operation (6% and 2500% during full
          screen display) (Size can be set for each screen while diplaying multiple screens.)

          Edge derivative wave display

          Edge waveform can be graphically displayed during setting or operation, and edge
          intensity and measurement values (some are not supported) can be displayed during
          setting.

          Profile display

          Trend edge position and gap can be graphically displayed during setting or
          operation.

          Stability display

          Stain detection (stain level) is displayed during setting or operation.

          Shift all windows

          Selected windows from an identical camera or an identical registered image can be
          shifted in the desired XY direction in a group.

          Display template setting
          function

          No. of display templates

          10 templates/1 program (within which 4 templates are specified values), externally
          selectable

          No. of screens that can be
          displayed simultaneously

          Max. 5 screens can be displayed at the same time
          (when 5 scr. (HORIZONTAL)/5 scr. (VERTICAL) is selected).

          Hold image

          Up to the past three images (NG images) can be displayed as hold images.
          measurement results and measurement time can be viewed.
          (The number of displayable times varies between 0 and 3 depending on camera's
          connection state.)

          Screen customisation function

          No. of customisation screens

          10 screens/1 program

          Custom item

          Character string : Measurement value (decimal point can be specified), result, custom
          character, graphics, active text

          Measurement result interlink

          • Display colour can be changed according to the result for figures and custom characters.
          • Can set a message in the allocation table that relates to the measurement value (active text)

          Custom menu function

          Shortcut menu to a desired program screen can be created (20 menus/program).

          Operation rewrite function

          Upper/lower tolerance or command memory can be rewritten during opration.

          Memory card save function

          • Measurement value, judgment result, NG count, measurement image (compressible), stored image (compressible), captured image, statistics analysisdata, RS-232C communication log, program data• Can save data during test run (except for program data).

          Others

          Screen capture function, password function, re-test function, file management
          function, I/O monitoring, RS-232C monitoring (with log save function)

          Memory card

          Supports NR-M32 (32 MB), GR-M256 (256 MB), and CV-M1G (1 GB).
          Supports VFAT and FAT32.

          Interface

          Control input

          External trigger input

          2-camera simultaneous capture/
          individual capture can be selected.

          Control input

          18 inputs
          Input rating 26.4 V or less, 2 mA or more

          Control output

          Universal output

          27 outputs PNP (including two FLASH outputs linked to external trigger.)

          Total comparator output

          1 output, PNP open collector, maximum 50 mA (30 V or less)

          Monitor output

          SVGA 800x600 (24-bit colour 60 Hz)

          RS-232C

          Numerical value output, image data (compressible) and control input/output enabled.
          Can be used simultaneously with other communication ports.
          Maximum baud rate of 115200 bps is supported.

          PLC link

          Numerical value output and control input/output using the RS-232C port or
          Ethernet port enabled.
          Following PLCs are supported via link unit :
          • KEYKENCE CORP. : KV-700 series, KV-1000 series
          • Mitsubishi Electric : A series (RS-232C only), Q series
          • OMRON : SYSMAC C series (RS-232C only), CJ/CJ1 series

          Ethernet

          Numerical value output, image data (compressible) and control input/output enabled.
          Can be used simultaneously with other communication ports.
          100BASE-TX/10BASE-T

          USB

          Numerical value output, image data (compressible) and control input/output enabled.
          Can be used simultaneously with other communication ports.
          USB2.0, HI-SPEED supported

          Display language

          Japanese/English/German selectable

          Rating

          Power voltage

          24 VDC ±10 %

          Current consumption

          1.4 A (2 cameras at maximum load)

          Environmental resistance

          Ambient temperature

          0 to +50 °C

          Relative humidity

          35 to 85 % RH (No condensation)

          Weight

          Approx. 950 g

          *1 Typical example when using standard mode : monochrome camera x 1, registered image x1 compressed, 9 measurement windows

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